JR Garments JR Garments
JR Garments Facility

Our Facility

Certifications & Compliance

Worker-friendly, audit-ready operations with ethical practices, structured health & safety, and inline QA. Documentation available on request.

WRAP Certified
ID 18514
WRAP Certified document

Capabilities & KPIs

Capacity
150,000+ / month
Machines
250+ (Juki, Pegasus, Kansai)
Team
400+ trained operators
Quality
AQL inline & final

Equipped for woven programs end-to-end: single-needle, double-needle, overlock & flatlock stations; snap, bartack and elastic (Kansai) attachments; accurate cutting and collar roll fusing; steam/vacuum finishing with compliant pack, label and barcode execution. Lines are balanced for throughput with inline AQL at control points and 100% final checking before pack.

Workflow

A clear path from fabric to export-ready cartons.

  1. Fabric Sourcing

    Right mills, right lead time.

    Fabric Sourcing photo

    We triangulate mills across Salem, Erode, Tirupur, Bangalore & Mumbai to balance handfeel, timelines and landed cost.

  2. Cutting

    Relax → mark → cut.

    Cutting photo

    Fabric relax, shrinkage controls and precise markers deliver consistent panels; safety gates before bundling.

  3. Sewing

    Balanced lines + inline AQL.

    Sewing photo

    Balanced stations with line feeding and inline AQL. Operator training emphasizes SPI, seam strength and repeatability.

  4. Buttoning / Bartack

    Stress-point reinforcements.

    Buttoning / Bartack photo

    Stress-point reinforcements with bartack, button, snap & elastic attachments as per buyer SOPs.

  5. Trimming & QA

    Defect segregation & rework loop.

    Trimming & QA photo

    Defect segregation with a documented rework loop. Optional needle/metal policies available per brand.

  6. Press & Pack

    Finish, label, barcode per SOP.

    Press & Pack photo

    Steam/vacuum finishing. Pack, label and barcode execution aligned to ship mode and DC rules.

  7. Carton Storage

    Palletized, export ready.

    Carton Storage photo

    Moisture-care storage, palletization and export-ready documentation for on-time dispatch.